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SuperFluidsTM CFD

Aphios Corporation’s patented SuperFluids™ critical fluid microbial cell disruption (CFD) process is based on the physical phenomenon that large explosive decompressive forces can be readily effected upon the depressurization of supercritical, critical or near-critical fluids, and is further enhanced by their unique solvation and transport properties [US Patent No. 5,380,826].

In the CFD process, microbial cells are contacted with SuperFluids™, which penetrate the cells and swell them. Upon decompression, the cells either rupture at their weakest points as a result of decompressive forces like the embolic disruption of a scuba diver’s ear from rising too rapidly [as shown by the SuperFluids™ CFD disrupted yeast cell to the right] or become more permeable releasing their intracellular contents as a result of phospholipid solvation and delipidation.

The SuperFluids™ CFD process has the following characteristics:

  • More effective than industrial scale processes at equivalent pressures, e.g. while high pressure homogenizers are ineffective against Bacillus subtilis — a tough Gram positive bacteria — at pressures less than 8,000 psig, the CFD process readily disrupts this species at pressures less than 5,000 psig.
  • Negligible product activity degradation due to mechanical and thermal effects because there is very little shear and no heat generation; the CFD process, in fact, provides significant cooling to the microbial cell slurry and recovered proteins.
  • Generally applicable to various classes of microorganisms since the ability to adjust pressure, temperature, and residence time imparts various degrees of flexibility to the CFD process.
  • Highly selective in that SuperFluids™ conditions can be adjusted to recover periplasmic proteins and enzymes such as heparinase versus cytoplasmic constituents such as proteins, enzymes, nucleic acids, etc.
  • Readily scalable up or down, amenable to batch or continuous-flow operations and applicable to microbial slurries or solids (dry cells).
 

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